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NACHI VDR-1B-1A2-U-22 High-Precision Variable Displacement Vane Pump for and Quiet Hydraulic Power in Industrial Systems

Детали продукта

Место происхождения: ЯПОНИЯ

Фирменное наименование: Nachi

Сертификация: CE UL cURus E360421

Номер модели: ВДР-1Б-1А2-У-22

Условия оплаты & доставки

Количество мин заказа: 1 шт.

Цена: USD 300-500 piece

Упаковывая детали: Картонная упаковка

Время доставки: 3-7 рабочих дней

Условия оплаты: D/A, D/P, T/T, Western Union

Поставка способности: 10 штук 5 дней

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Спецификации
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Состояние:
Новый
Тип:
Насос лопасти
Условия доставки:
DHL, FedEx, UPS‌, TNT
Гарантия:
1 год
Состояние:
Новый
Тип:
Насос лопасти
Условия доставки:
DHL, FedEx, UPS‌, TNT
Гарантия:
1 год
Описание
NACHI VDR-1B-1A2-U-22 High-Precision Variable Displacement Vane Pump for and Quiet Hydraulic Power in Industrial Systems

NACHI Vane Pump VDR-1B-1A2-U-22 — Professional Product Introduction

The NACHI VDR-1B-1A2-U-22 is a high-precision variable displacement vane pump developed to provide efficient, stable, and quiet hydraulic power for industrial systems. Designed by NACHI-FUJIKOSHI Corporation, this model belongs to the renowned VDR Series, a family of pressure-compensated vane pumps known for their outstanding energy efficiency and reliability in continuous operation.

The VDR-1B-1A2-U-22 combines intelligent hydraulic control with robust mechanical construction, making it an ideal choice for machine tools, plastic injection molding, press systems, and industrial automation machinery. It delivers precise pressure regulation and flow adjustment while minimizing energy loss and noise.


1. Product Overview

The VDR-1B-1A2-U-22 is designed for applications where consistent hydraulic pressure and minimal energy consumption are essential. This variable displacement pump automatically adjusts its output flow according to system pressure, maintaining constant pressure while avoiding unnecessary fluid circulation.

By reducing internal losses and oil heating, the VDR-1B-1A2-U-22 extends equipment life and reduces maintenance costs. The “U” in the model code designates universal mounting configuration, offering installation flexibility across multiple machine layouts.


2. Technical Specifications

Parameter Specification
Model Number VDR-1B-1A2-U-22
Pump Type Variable displacement vane pump
Series NACHI VDR Series
Control Method Pressure-compensated flow control
Mounting Type Flange mount (universal orientation)
Rotation Direction Clockwise (viewed from shaft end)
Displacement Range 8–25 cm³/rev (variable)
Rated Pressure 12 MPa (1740 psi)
Maximum Pressure 14 MPa (2030 psi)
Rated Speed 1800 rpm
Operating Speed Range 600–1800 rpm
Nominal Flow at 1800 rpm Approx. 22 L/min
Suction Pressure 0.03 MPa absolute minimum
Fluid Type Mineral-based hydraulic oil (ISO VG32–68)
Viscosity Range 20–400 mm²/s (cSt)
Temperature Range 0 °C to +60 °C
Noise Level Below 60 dB(A)
Weight Approx. 9.5 kg
Seal Material NBR (standard) or Viton (optional)
Shaft Type Straight keyed shaft

3. Design and Construction Features

The VDR-1B-1A2-U-22 is built using NACHI’s advanced hydraulic engineering technology and precision manufacturing. The pump’s mechanical structure has been optimized for performance, durability, and low noise operation.

Component Material / Design Function
Pump Body High-strength aluminum alloy (anodized) Lightweight, corrosion-resistant, excellent heat dissipation
Cam Ring Hardened alloy steel Provides precise vane travel for stable displacement control
Rotor and Vanes Precision-ground tool steel Ensures smooth rotation, low friction, and high volumetric efficiency
Pressure Compensator Integral control mechanism Automatically regulates output flow according to system pressure
Shaft Hardened carbon steel Transmits torque efficiently with minimal vibration
Bearings Dual high-load ball bearings Ensures smooth rotation and long service life
Seals NBR (standard) / Viton (optional) Prevents oil leakage and withstands high temperatures

This design ensures long-term reliability and performance consistency, even in high-duty cycles and demanding environments.


4. Performance Characteristics

Performance Parameter Value / Description
Flow Control Range Automatically variable (8–25 cm³/rev)
Pressure Stability Maintains constant pressure with ±1% deviation
Volumetric Efficiency 90–94%
Mechanical Efficiency 88–91%
Response Speed < 100 milliseconds (for pressure compensation)
Temperature Rise (Continuous Operation) < 15 °C above ambient
Sound Level ≤ 60 dB(A) at rated load
Operating Life 20,000+ hours under standard conditions
Cooling Performance Excellent, due to aluminum housing heat dissipation

This high level of performance makes the VDR-1B-1A2-U-22 an ideal solution for equipment where stable and responsive hydraulic performance is required.


5. Functional Highlights

  1. Automatic Pressure Compensation:
    The built-in compensator maintains a constant pressure level by adjusting displacement according to the hydraulic load, reducing energy loss and improving system efficiency.

  2. Quiet Operation:
    NACHI’s optimized vane geometry and balanced rotor design minimize pulsation and mechanical noise, achieving quiet operation suitable for precision environments.

  3. Energy Efficiency:
    The variable displacement feature significantly reduces power consumption compared to fixed-displacement pumps, especially during partial load operation.

  4. Compact and Lightweight:
    With its compact form factor and light aluminum construction, the VDR-1B-1A2-U-22 can be easily integrated into tight machinery layouts.

  5. Easy Maintenance:
    Modular construction allows quick replacement of key components such as vanes, seals, and cartridges, reducing downtime and maintenance costs.

  6. Thermal Stability:
    Efficient internal flow design minimizes heat buildup, ensuring stable operation even under continuous-duty cycles.


6. Typical Applications

The VDR-1B-1A2-U-22 is widely used in hydraulic systems that require precise control, stable pressure, and high efficiency. Typical applications include:

Industry Application Examples
Machine Tools Hydraulic clamping systems, feed control, and automatic tool changers
Plastic Injection Machines Pressure and flow control for clamping and injection operations
Press Machines Hydraulic control for stamping, bending, and forming
Industrial Robots Drive systems for actuation and gripping
Textile & Paper Machinery Tension control and continuous feed mechanisms
Testing & Laboratory Equipment Precision hydraulic control systems
Automated Production Lines Flow and pressure regulation for actuators and conveyors

Its flexibility and reliability make it a preferred choice across diverse industries.


7. Operating and Installation Guidelines

Parameter Recommendation
Mounting Orientation Horizontal, with proper shaft alignment
Startup Procedure Prime pump before operation to avoid dry running
Hydraulic Fluid Clean mineral oil, ISO VG32–68
Filtration Requirement ≤ 10 µm absolute filter recommended
System Temperature Maintain 30–50 °C for best performance
Pressure Adjustment Use built-in compensator; do not exceed 14 MPa
Maintenance Cycle Inspect and replace vanes/seals every 4000–6000 hours of use
Suction Piping Keep as short and direct as possible to prevent cavitation

Adhering to these guidelines ensures long-term reliability and consistent pump performance.


8. Maintenance and Spare Parts

NACHI provides comprehensive service kits to simplify maintenance and extend the pump’s lifespan.

Component Service Kit Code / Description
Vane Cartridge Kit VDR1B-A2U22-CART
Seal Kit (Standard NBR) VDR1B-SK-NBR
Seal Kit (High Temp Viton) VDR1B-SK-VIT
Bearing Set VDR1B-BS
Pressure Compensator Assembly VDR1B-PC-U22
Overhaul Kit VDR1B-1A2-U22-SET

These parts ensure optimal hydraulic performance and compatibility with factory specifications.


9. Advantages over Conventional Pumps

Aspect VDR-1B-1A2-U-22 (Variable) Fixed Displacement Pump
Energy Consumption Adjusts flow automatically, reduces power usage Constant energy draw regardless of load
Noise Level Below 60 dB(A), smooth operation Typically 70 dB(A) or higher
Pressure Stability Built-in compensator maintains constant pressure Requires external control valves
Maintenance Modular design, easy servicing Complex system-level maintenance
Heat Generation Low, due to reduced internal losses High, from continuous full-flow operation

This comparison highlights the energy and operational benefits of the VDR-1B-1A2-U-22 in modern hydraulic systems.


10. Summary

The NACHI VDR-1B-1A2-U-22 is an advanced, energy-efficient variable displacement vane pump that delivers smooth, quiet, and stable hydraulic performance. Its automatic pressure compensation, low noise operation, and robust construction make it an ideal choice for precision industrial systems.

Key Benefits:

  • Energy-saving automatic flow control

  • Quiet, vibration-free operation

  • Compact design with universal mounting

  • Long service life and easy maintenance

  • Superior thermal and pressure stability

Combining cutting-edge design and proven NACHI reliability, the VDR-1B-1A2-U-22 sets a benchmark for performance and efficiency in hydraulic vane pumps for the next generation of industrial machinery.

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