NACHI Vane Pump VDR-1B-1A2-U-22 — Professional Product Introduction
The NACHI VDR-1B-1A2-U-22 is a high-precision variable displacement vane pump developed to provide efficient, stable, and quiet hydraulic power for industrial systems. Designed by NACHI-FUJIKOSHI Corporation, this model belongs to the renowned VDR Series, a family of pressure-compensated vane pumps known for their outstanding energy efficiency and reliability in continuous operation.
The VDR-1B-1A2-U-22 combines intelligent hydraulic control with robust mechanical construction, making it an ideal choice for machine tools, plastic injection molding, press systems, and industrial automation machinery. It delivers precise pressure regulation and flow adjustment while minimizing energy loss and noise.
1. Product Overview
The VDR-1B-1A2-U-22 is designed for applications where consistent hydraulic pressure and minimal energy consumption are essential. This variable displacement pump automatically adjusts its output flow according to system pressure, maintaining constant pressure while avoiding unnecessary fluid circulation.
By reducing internal losses and oil heating, the VDR-1B-1A2-U-22 extends equipment life and reduces maintenance costs. The “U” in the model code designates universal mounting configuration, offering installation flexibility across multiple machine layouts.
2. Technical Specifications
| Parameter |
Specification |
| Model Number |
VDR-1B-1A2-U-22 |
| Pump Type |
Variable displacement vane pump |
| Series |
NACHI VDR Series |
| Control Method |
Pressure-compensated flow control |
| Mounting Type |
Flange mount (universal orientation) |
| Rotation Direction |
Clockwise (viewed from shaft end) |
| Displacement Range |
8–25 cm³/rev (variable) |
| Rated Pressure |
12 MPa (1740 psi) |
| Maximum Pressure |
14 MPa (2030 psi) |
| Rated Speed |
1800 rpm |
| Operating Speed Range |
600–1800 rpm |
| Nominal Flow at 1800 rpm |
Approx. 22 L/min |
| Suction Pressure |
0.03 MPa absolute minimum |
| Fluid Type |
Mineral-based hydraulic oil (ISO VG32–68) |
| Viscosity Range |
20–400 mm²/s (cSt) |
| Temperature Range |
0 °C to +60 °C |
| Noise Level |
Below 60 dB(A) |
| Weight |
Approx. 9.5 kg |
| Seal Material |
NBR (standard) or Viton (optional) |
| Shaft Type |
Straight keyed shaft |
3. Design and Construction Features
The VDR-1B-1A2-U-22 is built using NACHI’s advanced hydraulic engineering technology and precision manufacturing. The pump’s mechanical structure has been optimized for performance, durability, and low noise operation.
| Component |
Material / Design |
Function |
| Pump Body |
High-strength aluminum alloy (anodized) |
Lightweight, corrosion-resistant, excellent heat dissipation |
| Cam Ring |
Hardened alloy steel |
Provides precise vane travel for stable displacement control |
| Rotor and Vanes |
Precision-ground tool steel |
Ensures smooth rotation, low friction, and high volumetric efficiency |
| Pressure Compensator |
Integral control mechanism |
Automatically regulates output flow according to system pressure |
| Shaft |
Hardened carbon steel |
Transmits torque efficiently with minimal vibration |
| Bearings |
Dual high-load ball bearings |
Ensures smooth rotation and long service life |
| Seals |
NBR (standard) / Viton (optional) |
Prevents oil leakage and withstands high temperatures |
This design ensures long-term reliability and performance consistency, even in high-duty cycles and demanding environments.
4. Performance Characteristics
| Performance Parameter |
Value / Description |
| Flow Control Range |
Automatically variable (8–25 cm³/rev) |
| Pressure Stability |
Maintains constant pressure with ±1% deviation |
| Volumetric Efficiency |
90–94% |
| Mechanical Efficiency |
88–91% |
| Response Speed |
< 100 milliseconds (for pressure compensation) |
| Temperature Rise (Continuous Operation) |
< 15 °C above ambient |
| Sound Level |
≤ 60 dB(A) at rated load |
| Operating Life |
20,000+ hours under standard conditions |
| Cooling Performance |
Excellent, due to aluminum housing heat dissipation |
This high level of performance makes the VDR-1B-1A2-U-22 an ideal solution for equipment where stable and responsive hydraulic performance is required.
5. Functional Highlights
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Automatic Pressure Compensation:
The built-in compensator maintains a constant pressure level by adjusting displacement according to the hydraulic load, reducing energy loss and improving system efficiency.
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Quiet Operation:
NACHI’s optimized vane geometry and balanced rotor design minimize pulsation and mechanical noise, achieving quiet operation suitable for precision environments.
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Energy Efficiency:
The variable displacement feature significantly reduces power consumption compared to fixed-displacement pumps, especially during partial load operation.
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Compact and Lightweight:
With its compact form factor and light aluminum construction, the VDR-1B-1A2-U-22 can be easily integrated into tight machinery layouts.
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Easy Maintenance:
Modular construction allows quick replacement of key components such as vanes, seals, and cartridges, reducing downtime and maintenance costs.
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Thermal Stability:
Efficient internal flow design minimizes heat buildup, ensuring stable operation even under continuous-duty cycles.
6. Typical Applications
The VDR-1B-1A2-U-22 is widely used in hydraulic systems that require precise control, stable pressure, and high efficiency. Typical applications include:
| Industry |
Application Examples |
| Machine Tools |
Hydraulic clamping systems, feed control, and automatic tool changers |
| Plastic Injection Machines |
Pressure and flow control for clamping and injection operations |
| Press Machines |
Hydraulic control for stamping, bending, and forming |
| Industrial Robots |
Drive systems for actuation and gripping |
| Textile & Paper Machinery |
Tension control and continuous feed mechanisms |
| Testing & Laboratory Equipment |
Precision hydraulic control systems |
| Automated Production Lines |
Flow and pressure regulation for actuators and conveyors |
Its flexibility and reliability make it a preferred choice across diverse industries.
7. Operating and Installation Guidelines
| Parameter |
Recommendation |
| Mounting Orientation |
Horizontal, with proper shaft alignment |
| Startup Procedure |
Prime pump before operation to avoid dry running |
| Hydraulic Fluid |
Clean mineral oil, ISO VG32–68 |
| Filtration Requirement |
≤ 10 µm absolute filter recommended |
| System Temperature |
Maintain 30–50 °C for best performance |
| Pressure Adjustment |
Use built-in compensator; do not exceed 14 MPa |
| Maintenance Cycle |
Inspect and replace vanes/seals every 4000–6000 hours of use |
| Suction Piping |
Keep as short and direct as possible to prevent cavitation |
Adhering to these guidelines ensures long-term reliability and consistent pump performance.
8. Maintenance and Spare Parts
NACHI provides comprehensive service kits to simplify maintenance and extend the pump’s lifespan.
| Component |
Service Kit Code / Description |
| Vane Cartridge Kit |
VDR1B-A2U22-CART |
| Seal Kit (Standard NBR) |
VDR1B-SK-NBR |
| Seal Kit (High Temp Viton) |
VDR1B-SK-VIT |
| Bearing Set |
VDR1B-BS |
| Pressure Compensator Assembly |
VDR1B-PC-U22 |
| Overhaul Kit |
VDR1B-1A2-U22-SET |
These parts ensure optimal hydraulic performance and compatibility with factory specifications.
9. Advantages over Conventional Pumps
| Aspect |
VDR-1B-1A2-U-22 (Variable) |
Fixed Displacement Pump |
| Energy Consumption |
Adjusts flow automatically, reduces power usage |
Constant energy draw regardless of load |
| Noise Level |
Below 60 dB(A), smooth operation |
Typically 70 dB(A) or higher |
| Pressure Stability |
Built-in compensator maintains constant pressure |
Requires external control valves |
| Maintenance |
Modular design, easy servicing |
Complex system-level maintenance |
| Heat Generation |
Low, due to reduced internal losses |
High, from continuous full-flow operation |
This comparison highlights the energy and operational benefits of the VDR-1B-1A2-U-22 in modern hydraulic systems.
10. Summary
The NACHI VDR-1B-1A2-U-22 is an advanced, energy-efficient variable displacement vane pump that delivers smooth, quiet, and stable hydraulic performance. Its automatic pressure compensation, low noise operation, and robust construction make it an ideal choice for precision industrial systems.
Key Benefits:
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Energy-saving automatic flow control
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Quiet, vibration-free operation
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Compact design with universal mounting
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Long service life and easy maintenance
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Superior thermal and pressure stability
Combining cutting-edge design and proven NACHI reliability, the VDR-1B-1A2-U-22 sets a benchmark for performance and efficiency in hydraulic vane pumps for the next generation of industrial machinery.